Ci gaba yana nufin ci gaba ko faɗaɗawa. A wannan yanayin, Advanced Carbide Grinding Inc. na Delhi, Pennsylvania dole ne ya cancanci sunansa. Tun lokacin da aka kafa shi a cikin 1999, ci gaba da haɓaka kamfani da sadaukar da kai don samar da mafi girman daidaici da sassa masu inganci sun haifar da ci gaba da haɓaka nasarar sa. Ta hanyar ɗaukar sabbin fasahohi da matakai na niƙa, da samun takaddun shaida na ISO, taron ya ci gaba da tura kansa zuwa sabbin matakan samarwa.
Watanni shida kawai bayan farawa mai sassaucin ra'ayi, haɓakar Advanced Carbide Grinding ya koma ginin masana'anta mai murabba'in murabba'in murabba'in 2,400 (223 murabba'in mita), wanda aka kiyaye har zuwa 2004. Ba har zuwa 2011 cewa ginin ya isa sosai, lokacin da ci gaban ya sake ba da gudummawa ga wani yunƙuri mai kyau, wanda ya kai ƙafar murabba'in 13,000 (mita murabba'in 1,208). Shagon daga nan ya koma wani wurin da ake da shi a Delhi, kimanin mil 45 gabas da Pittsburgh, yana ƙara yawan yanki zuwa ƙaƙƙarfan ƙafar murabba'in murabba'in 100,000 (mita 9,290).
Edward Beck, Babban Jami'in Harkokin Kudade na Advanced Carbide Grinding, ya ce: "Ƙarin aikin ya haifar da ci gaba da haɓakawa. Baker, Shugaba David Bartz, da COO Jim Elliott sun mallaki kamfanin. Su uku suna aiki tare. Bayan shekaru 20, yana da abokan ciniki 450 masu aiki da ma'aikata 102 da ke aiki a cikin sau uku.
Hakanan yana da ban sha'awa cewa Advanced Carbide Grinding ya sayi kusan dala miliyan 5.5 a cikin sabbin injunan niƙa na ci gaba daga United Grinding North America Inc. na Miamisburg, Ohio tsawon shekaru, duk waɗannan injinan niƙa ne na ciki da waje na Studer na ciki da waje na duniya. Advanced Carbide nika fi son Studer inji kayan aikin saboda za su iya taimaka bitar yadda ya kamata saduwa daban-daban bukatun, ciki har da high-girma / low-mix da kuma kananan tsari / high-mix samar.
Ga wasu layin samfura, shagon zai gudanar da guda 10,000 akan ɗayan Studer, sannan yayi ayyuka guda 10 akan injin guda washegari. Beck ya ce saitin sauri na Studer da sassauƙar sarrafa sashi yana sa hakan ya yiwu.
Bayan mai shagon ya yi amfani da Studer OD da ID grinder a karon farko, sun gamsu cewa wannan ita ce kawai injin CNC da suke buƙata a cikin taron. Bayan siyan farko Studer S33 CNC duniya cylindrical grinder da fahimtar aiki da daidaito na injin, sun yanke shawarar siyan ƙarin S33s guda biyar.
Advanced Carbide nika kuma ya tuntubi United niƙa don ƙirƙira injin niƙa na ciki wanda ya dace da takamaiman layin samfurin da shagon ke kerawa a lokacin. Sakamakon shi ne cewa Studer S31 cylindrical grinder da aka ƙera ya yi aiki da kyau, kuma taron ya sayi ƙarin injuna uku.
Studer S31 na iya ɗaukar ƙananan ƙananan girman girman girman aiki a cikin guda ɗaya, ƙaramin tsari da samar da taro, yayin da Studer S33 ya dace sosai don samar da nau'ikan nau'ikan matsakaicin matsakaici. StuderPictogramming software da Studer Quick-Set akan na'urori biyu na iya hanzarta lokacin saiti da rage lokacin sake saiti. Don ƙara sassauƙa, haɗe-haɗen kayan aikin software da software na shirye-shiryen StuderWIN na zaɓi suna ba da damar tarurrukan bita irin su Advanced Carbide Grinding don ƙirƙirar shirye-shiryen niƙa da sutura akan PC na waje.
Baker ya ce, "Mun gamsu da wadannan injunan saboda mun iya rage lokacin zagayowar da kusan kashi 60% ta hanyar gudanar da aiki da hannu," in ji Baker, ya kara da cewa shagon yanzu yana da injinan Studer guda 11. A cewar Baker, samun irin wannan fasahar niƙa ta ci gaba a cikin bitar yana sa Advanced Carbide niƙa ƙwarin gwiwa don wuce takaddun daidaitattun ISO na duniya, wanda ke nuna ƙaddamar da inganci da gamsuwar abokin ciniki. Shagon ya wuce ISO 9001: 2015 takaddun shaida, wanda ke jaddada ci gaba da haɓakawa kuma muhimmin mataki ne na zama mafi kyawun mai siyarwa ga kowane abokin ciniki.
"Ina tsammanin ingancinmu shine abin da ya tura mu zuwa wannan batu," in ji Baker. "Mun yi sa'a cewa muna cikin wani yanki da ake kira Carbide Valley. A cikin radius mai nisan mil 15, ƙila mu sami masana'antun siminti 9 da ke karba da isar mana kowace rana."
A zahiri, ana ɗaukar yankin Derry a matsayin "Cemented Carbide Capital of the World", amma Advanced Carbide nika ba'a iyakance ga carbide nika. "Abokan cinikinmu sun nemi mu fara kera karfe da siminti na simintin carbide, don haka mun fadada kuma muka kara da cikakken shagon inji," in ji Baker. “Har ila yau, muna da gogewa sosai wajen yanke kayan aikin. Muna ba da fanko don masana'antar kayan aiki. "
Mafi yawa daga cikin siminti carbide da karfe sassa na kamfanin ana amfani da daban-daban aikace-aikace a cikin man fetur da kuma iskar gas, ciki har da lalacewa sassa, downhole sassa, seal zobba da famfo, da kuma kammala sassa na kayayyakin. Saboda amfani da takamaiman sa na siminti carbide, Advanced Carbide nika dole ne ya yi amfani da dabaran lu'u-lu'u don niƙa shi.
"A cikin aikace-aikacen sawa, carbide mai siminti yana da tsawon rai na kusan goma zuwa ɗaya fiye da ƙarfe na kayan aiki," in ji Baker. "Muna iya niƙa diamita daga 0.062" [1.57-mm] zuwa diamita ciki har da 14" [355-mm] da kuma kula da juriya na ± 0.0001" [0.003 mm]. ”
Ma'aikacin kamfanin shine babban kadara. "Yawancin mutanen da ke aiki da injunan CNC ana kiransu masu tura maɓalli-loda wani sashi, danna maɓallin," in ji Baker. “Dukkanin ma’aikatanmu suna gudanar da nasu shirye-shiryen. Falsafarmu ita ce horar da ma'aikatanmu don sarrafa na'ura sannan mu koya musu tsari. Yana da wuya a sami mutumin da ya dace da ƙwarewar aikin multitasking daidai, amma aikin gida na injin Studer yana da sauƙin gaya wa injin inda sassan suke, kuma yana taimakawa wajen saita shi cikin sauƙi.”
Amfani da Studer grinder, Advanced Carbide nika kuma iya yin juyi ayyuka da radius machining, da saduwa na musamman surface bukatun. Taron ya yi amfani da masana'antun taya daban-daban, kuma bayan shekaru 20 na gwaji da kuskure, ya koyar da waɗanne ƙafafun ke da girman hatsi da taurin da ake buƙata don samar da maganin da ake buƙata.
Na'urorin studer suna ƙara haɓaka sassauƙan sarrafa sassa a cikin bitar. Kamfanin yana da kwarin gwiwa cewa zai sami kayan aiki da tallafin da United Grinding ke buƙata don ci gaba da haɓakawa da faɗaɗa cikin sararin samaniya, masana'antar kera motoci da ma'adinai, ko shiga cikin layin samar da yumbu ko wasu kayayyaki na musamman.
"Takaddun shaida na ISO zai buɗe mana kofa ga dama mai ban mamaki a gare mu. Ba za mu waiwaya baya ba. Za mu ci gaba da tafiya gaba, "in ji Baker.
Don bayani game da Advanced Carbide nika, da fatan za a ziyarci www.advancedcarbidegrinding.com ko kira 724-694-1111. Don bayani game da United Grinding North America Inc., da fatan za a ziyarci www.grinding.com ko kira 937-859-1975.
Lokacin aikawa: Nov-01-2021