Masu walda masu aiki suna bayyana ɗakin waldawar mafarkinsu da naúrar don haɓaka haɓaka aiki, gami da kayan aikin da aka fi so, shimfidar wuri mafi kyau, fasalulluka na aminci, da kayan aiki masu amfani. Hotunan Getty
Mun tambayi mai walda a kan wurin aiki: “Domin ƙara haɓaka aiki, menene ɗakin walda ɗin ku? Wadanne kayan aiki, shimfidu da kayan aiki za su iya taimaka muku yin waƙa da aikinku? Shin kun sami kayan aiki ko kayan aiki da kuke tsammanin ba su da amfani? ”
Martanin mu na farko ya fito ne daga Jim Mosman, wanda ya rubuta shafi na WELDER "Jim's Cover Pass". Ya yi aiki a matsayin mai walda na ƙaramin kamfanin kera mashin ɗin na tsawon shekaru 15, sannan ya fara aikinsa na shekaru 21 a matsayin malamin walda a wata kwalejin al'umma. Bayan ya yi ritaya, yanzu babban malamin horar da kwastomomi ne a Lincoln Electric, inda yake gudanar da “horarwa.” Taron karawa juna sani na “Trainer” na malamai ne na walda daga ko’ina cikin duniya.
Dakin walda na da kyau ko yanki shine haɗuwa da yankin da na yi amfani da shi da kuma yankin da ake amfani da shi a halin yanzu a cikin kantin gida na.
Girman dakin. Yankin da nake amfani da shi a halin yanzu yana da kusan ƙafa 15 x 15, da wani ƙafa 20. Bude wurare da adana karfe don manyan ayyuka kamar yadda ake buƙata. Yana da babban silin mai ƙafa 20, kuma ƙasan ƙafa 8 ɗin bangon ƙarfe ne lebur mai launin toka wanda aka yi da katakon rufin. Suna sa yankin ya fi jure wuta.
Tashar saida tasha Na 1. Na sanya babbar tashar saida a tsakiyar wurin aiki, saboda zan iya aiki daga kowane bangare kuma in isa lokacin da nake buƙata. Yana da ƙafa 4 x 4 ƙafa x 30 inci tsayi. An yi saman da farantin karfe ¾ inci mai kauri. Ɗaya daga cikin kusurwoyi biyu shine inci 2. Radius, sauran kusurwoyi biyu suna da cikakkiyar kusurwar murabba'i na digiri 90. An yi ƙafafu da tushe daga inci 2. Bututun murabba'i, akan simin kulle, mai sauƙin motsawa. Na shigar da babban vise kusa da ɗaya daga cikin sasanninta.
No. 2 tashar walda. Tebura na biyu yana da ƙafar murabba'in ƙafa 3, tsayin inci 38, da kauri inci 5/8 a saman. Akwai babban faranti mai girman inci 18 a bayan wannan tebur, wanda nake amfani da shi don gyara maƙallan kulle, C-clamps, da magneto layout. Tsayin wannan tebur yana daidaitawa tare da jaws na vise akan tebur 1. Wannan tebur yana da ƙananan shiryayye da aka yi da ƙarfe mai faɗaɗa. Na sanya guduma dina, kayan walda, fayiloli, madanni na kulle, C-clamps, maganadisu shimfidawa da sauran kayan aikin hannu akan wannan shiryayye don samun sauƙi. Wannan tebur kuma yana da simintin kulle don sauƙin motsi, amma yawanci yana jingina da bango kusa da tushen wutar lantarki na.
Kayan aiki benci. Wannan ƙaramin ƙayayyen benci ne mai auna 2 ƙafa x 4 ƙafa x 36 inci tsayi. Yana kusa da bangon kusa da tushen wutar walda. Yana da faifai a kusa da ƙasa don adana lantarki da wayoyi na lantarki. Har ila yau, yana da aljihun tebur don adana kayan masarufi don fitilun walda na GMAW, wutar walda ta GTAW, tociyoyin walda na plasma da tociyoyin walda na harshen wuta. Haka kuma benci na aikin yana sanye da injin niƙa da ƙaramin injin haƙon benci.
Ga Mawallafin WELDER Jim Mosman, kyakkyawan tsarin ɗakin walda don ƙananan ayyuka ya haɗa da benches guda uku da bangon ƙarfe da aka yi da rufin ƙarfe na ƙarfe wanda aka yi da wuta. Hoto: Jim Mosman.
Ina da inci 4-1/2 masu ɗaukar nauyi guda biyu. Na'ura mai niƙa (ɗaya tare da faifan niƙa da ɗaya tare da faifan abrasive), drills biyu (ɗaya 3/8 inch da 1/2 inch), da injin mutuƙar iska guda biyu suna kan wannan aikin. Na shigar da igiyar wutar lantarki a bangon bayansa don cajin kayan aikin hannu masu ɗaukuwa. Ɗayan fam 50. Anvil yana zaune a tsaye.
Akwatin kayan aiki. Ina amfani da manyan akwatunan kayan aiki guda biyu tare da manyan akwatuna. Suna kan bango a gaban teburin kayan aiki. Akwatin kayan aiki ya ƙunshi duk kayan aikin injina, kamar wrenches, sockets, pliers, guduma da rawar jiki. Sauran akwatunan kayan aiki sun ƙunshi kayan aikin walda dina, kamar shimfidawa da kayan aikin aunawa, ƙarin kayan gyarawa, yankan da walda tocila da tukwici, niƙa da fayafai yashi, da ƙarin kayan aikin PPE.
Tushen wutar lantarki. [Don fahimtar sabbin hanyoyin samar da wutar lantarki, da fatan za a karanta "Maɓuɓɓugar wutar lantarki sun kasance masu dacewa da masu amfani."]
Gas kayan aiki. Silinda na oxygen, acetylene, argon, da cakuda 80/20 ana ajiye su a wurin ajiya na waje. Silinda iskar gas ɗaya na kowane iskar kariya tana haɗe a kusurwar dakin walda kusa da tushen wutar walda.
Na ajiye firij guda uku. Ina amfani da wani tsohon firiji tare da kwan fitila mai watt 40 don kiyaye wayoyin a bushe. Dayan kuma ana amfani da shi wajen adana fenti, acetone, fenti mai siririn fenti da gwangwanin fenti don hana wuta da tartsatsin wuta ya shafe su. Ina kuma da karamin firiji. Ina amfani da shi don sanyaya abin sha na.
Tare da wannan kayan aiki da yankin dakin walda, zan iya ɗaukar yawancin ƙananan ayyuka. Ana buƙatar kammala manyan abubuwa a cikin babban wurin shago.
Wasu masu walda sun yi jawabai masu wayo kan yadda za su inganta aikinsu da yin waƙa da ɗakin walda.
Ko da na yi wa wasu aiki, ban taɓa ƙetare kayan aikin ba. Kayan aikin huhu sune Dotco da Dynabrade saboda ana iya sake gina su. Kayan aikin ƙwararru, domin idan ka karya su, za a maye gurbinsu. Proto da Snap-on kayan aiki ne masu kyau, amma babu tabbacin sauyawa.
Don niƙa fayafai, na fi amfani da walda na TIG don sarrafa aluminum da bakin karfe. Don haka ina amfani da nau'in Scotch-Brite, inci 2, kauri zuwa kyakkyawan yankan fayafai tare da burbushin tip carbide.
Ni makaniki ne kuma mai walda, don haka ina da gadaje masu ninkewa guda biyu. Kennedy shine zabina na farko. Dukansu suna da aljihuna biyar, bututun tsayawa da babban akwati don ƙananan kayan aikin daki-daki.
Don samun iska, wurin aiki na ƙasa-ƙasa shine mafi kyau, amma yana da tsada. A gare ni, mafi kyawun tsayin tebur shine inci 33 zuwa 34. Wurin aiki ya kamata ya kasance yana da isassun ramuka masu hawa sarari ko wuri don samun damar tuntuɓar mahaɗin sassan da za a yi walda da kyau.
Kayan aikin da ake buƙata sun haɗa da injin injin hannu, injin niƙa, goga na lantarki, goga na hannu, gunkin allura mai huhu, guduma mai walƙiya, ma'aunin walda, ma'aunin walda, madaidaicin magudanar ruwa, sukudireba, guduma mai ƙarfi, tong ɗin walda, C-clamp, daga cikin akwatin wuƙa da kuma huhu / na'ura mai aiki da karfin ruwa lifts ko wedge jacks.
A gare mu, mafi kyawun fasalulluka don haɓaka aiki shine igiyoyin Ethernet na bita da aka haɗa da kowane tushen wutar lantarki, da software na samarwa da kyamarori na bita don lura da aikin aiki da inganci. Bugu da ƙari, yana taimakawa wajen fahimtar hatsarori na aminci na aiki da kuma tushen lalacewar aiki, kayan aiki, da kayan aiki.
Kyakkyawar tashar walda tana da ƙaƙƙarfan farfajiya, allon kariya, aljihunan don adana kayan masarufi, da ƙafafu don sauƙin motsi.
Za a shirya dakin walda na da ya dace ta yadda za a iya tsaftace shi cikin sauki, kuma babu wani abu a kasa da zai yi ta yawo akai-akai. Ina son babban wurin kamawa don harba tartsatsina masu niƙa don tattara su don sarrafa su cikin sauƙi. Zai sami na'urar tsabtace bango mai ɗaure don haɗa hose ɗin don haka zan iya amfani da hose ɗin kawai sannan in rataya shi idan na gama (irin irin injin tsabtace gida gabaɗaya tare da digon ruwa).
Ina son igiyoyin da aka ja da ƙasa, ɗigon ruwan iska mai ɗaure bango, da fitilun gidan wasan kwaikwayo na bangon da aka ɗora don in daidaita ƙarfi da launi na hasken zuwa wurin aiki inda nake aiki. Rufar za ta kasance tana da kyakkyawan birgima, tsayin daka-daidaitacce mai tasiri wurin zama tarakta mai nauyin kilo 600. Mutum zai iya zama a kan kyakkyawan fata mai laushi. Zai ƙunshi ƙafar 5 x 3. Sanya kushin kashe kai mai ƙafa 4 x 4 akan bene mai sanyi. Kneeling pad na abu ɗaya. Mafi kyawun allon walda har abada shine Screenflex. Suna da sauƙin motsawa, shigarwa da tarwatsa su.
Hanya mafi kyau don fitar da iska da cirewa da na samo ita ce sanin ƙayyadaddun yanki na tarko na iskar sha. Wasu saman abubuwan da ake ci suna ƙara inci 6 zuwa 8 kawai na wurin kamawa. Wasu kuma suna da ƙarfi fiye da inci 12 zuwa 14. Ina son yankin tarko na yana sama da wurin walda don zafi da hayaki su tashi su nisanci kaina da jikina. abokan aiki. Ina son tace ta kasance a wajen ginin kuma a bi da ita da carbon don shafe mafi munin gurɓataccen abu. Sake zagayawa ta hanyar tace HEPA kawai yana nufin cewa bayan lokaci, zan gurɓata cikin ginin da ƙarfe mai nauyi ko hayaƙin ƙarfe waɗanda HEPA ba za su iya kamawa ba.
Na gano cewa murfin abinci mai santsi na Lincoln Electric tare da haɗaɗɗen haske shine mafi sauƙi don daidaitawa da haɗawa da bututun bango. Ina matukar godiya da tsotsawar saurin canzawa, don haka zan iya daidaita shi gwargwadon tsarin da nake amfani da shi.
Yawancin faranti na matsa lamba da teburin walda ba su da ƙarfin ɗaukar nauyi ko daidaita tsayin tsayi. Mafi kyawun benci na kasuwanci da na yi amfani da shi shine teburin walda na Miller tare da vise da ramummuka. Ina matukar sha'awar teburin Forster octagonal, amma ba ni da jin daɗin amfani da shi. A gare ni, mafi kyawun tsayi shine inci 40 zuwa 45. Don haka ina yin walda kuma ina tallafa wa kaina don jin daɗi, babu walƙiya na baya.
Kayan aikin da babu makawa su ne fensir-tsalle na azurfa da manyan alamomin fenti. Dukansu manya da kanana diamita nibs an lullube su da jan fenti; Atlas chipping guduma; blue da baki Sharpies; lathe carbide da aka haɗa da hannu Yankan ruwa; simintin carbide marubuci; abin da aka makala magnetic bene; kayan aikin hannu mai ƙarfi JointMaster, tare da haɗin ƙwallon ƙwallon da aka ɗora a kan / kashe maganadisu, ana amfani da shi tare da ingantaccen vise; Makita lantarki m mold grinder, rungumi dabi'ar PERF wuya Alloy; da kuma goge waya ta Osborne.
Abubuwan da ake buƙata na aminci sune garkuwar zafi na TIG yatsa, Tilson aluminum heat garkuwa safar hannu, Jackson Balder auto-dimming hula da Phillips Safety Schott tace gilashin gilashin da aka ɗora da gwal.
Duk ayyuka suna buƙatar yanayi daban-daban. A wasu ayyuka, kuna buƙatar ɗaukar duk kayan aiki tare da ku; a wasu ayyuka, kuna buƙatar sarari. Ina tsammanin abu daya da ke taimakawa TIG waldi shine fedar ƙafa mai nisa. A cikin aiki mai mahimmanci, igiyoyi suna da matsala!
Welper YS-50 tongs na walda yana taimakawa wajen yanke wayoyi da kofuna masu tsabta. Wani mashahurin kwalkwali na walda tare da sabon iskar iska, zai fi dacewa daga ESAB, Speedglas ko Optrel.
A koyaushe ina samun sauƙin siyar a waje a cikin rana saboda zan iya ganin gefuna na haɗin ginin. Saboda haka, hasken wuta shine maɓalli amma wanda aka yi watsi da shi na ɗakin walda. Idan sabbin masu walda ba za su iya ganin gefan haɗin haɗin walda na V-groove ba, za su rasa su. Bayan shekaru na gogewa, na koyi dogaro da sauran hankalina, don haka hasken wuta ba shi da mahimmanci a yanzu, amma lokacin da na yi nazari, samun damar ganin abin da nake siyarwa shine komai.
Yi 5S kuma rage girman sarari. Idan dole ne ku zagaya, ana ɓata lokaci mai yawa.
Kate Bachman ita ce editan mujallar STAMPING. Ita ce ke da alhakin ɗaukacin abun ciki na edita, inganci da jagorar Jarida ta STAMPING. A cikin wannan matsayi, tana gyarawa da rubuta fasaha, nazarin shari'a, da kuma abubuwan da suka shafi; ya rubuta sake dubawa kowane wata; da kuma samar da kuma kula da sashen na yau da kullum na mujallar.
Bachman yana da fiye da shekaru 20 na marubuci da ƙwarewar edita a masana'antu da sauran masana'antu.
FABRICATOR ita ce babbar mujallar masana'antar ƙera ƙarfe da masana'antu ta Arewacin Amurka. Mujallar tana ba da labarai, labaran fasaha da tarihin shari'a, wanda ke ba masana'antun damar yin ayyukansu yadda ya kamata. Masu masana'anta suna hidimar masana'antar tun 1970.
Yanzu zaku iya samun cikakkiyar damar sigar dijital ta FABRICATOR kuma cikin sauƙin samun damar albarkatun masana'antu masu mahimmanci.
Ana iya samun albarkatun masana'antu masu ƙima a yanzu cikin sauƙi ta hanyar cikakken damar yin amfani da sigar dijital ta The Tube & Pipe Journal.
Ji daɗin cikakken damar yin amfani da bugu na dijital na Jaridar STAMPING, wanda ke ba da sabbin ci gaban fasaha, mafi kyawun ayyuka da labarai na masana'antu don kasuwar tallan ƙarfe.
Ji daɗin cikakken damar yin amfani da sigar dijital ta Rahoton Ƙara don koyan yadda ake amfani da fasahar kere kere don ƙara haɓaka aiki da haɓaka layin ƙasa.
Yanzu zaku iya samun cikakkiyar damar sigar dijital ta The Fabricator en Español, cikin sauƙin samun damar albarkatun masana'antu masu mahimmanci.
Lokacin aikawa: Satumba-09-2021